Flexible Lean Automated Production Line Customizable Size With Double Face Conveyor Belt

Electric power Automated Assembly Line for Workshop with Double Face Conveyor Belt

Assembly line editing
Assembly line refers to the production line that the workpiece is continuously and evenly passed through a series of assembly workstations at a certain rate, and the corresponding assembly work is completed at the assembly workstations according to certain requirements. [1]
Assembly line is an effective combination of human and machine. It fully embodies the flexibility of the equipment. It combines the transportation system, the traveling fixture, the online special machine and the testing equipment to meet the assembly requirements of many varieties of products. The transmission mode of assembly line has synchronous transmission / (mandatory) or non synchronous transmission / (flexible). According to the selection of configuration, manual assembly or semi automatic assembly can be realized. Assembly line is indispensable in the mass production of enterprises.
The effective combination of human and machine fully reflects the flexibility of the equipment and the assembly line.
Catalog
The concept of 1 assembly line
Wiring balance
Wiring rhythm
2 assembly line layout
Equipment
Product
Production mode
Distribution line logistics and transportation
Warehousing and auxiliary facilities
Building structure
Variability in layout
The form of 3 assembly line
Concept editing of assembly line
Assembly line balance
The balance of assembly line is to balance the balance between personnel or machines, so that the output of assembly line can be achieved.
assembly line
assembly line
In order to reach the required level. The problem of assembly line balance is associated with the planning of facilities. The balance of assembly line directly affects the productivity of the manufacturing system.
Assembly line balancing is a problem associated with facility planning. The total amount of work to be completed by a workstation is consistent with the total number of basic working units allocated to the workstation. The problem of assembly line balancing is to assign all the basic work units to each workstation, so that each workstation is in a busy state during the beat (that is, the interval between two adjacent products through the end of the assembly line), and the maximum amount of operation is completed, so that the workstations' unworked time (idle time) is the least.
The balance of assembly lines is an important issue in the design and management of assembly lines, because the balance of the assembly lines directly affects the productivity of the manufacturing system. In the past few decades, a lot of research has been done on the balance of assembly lines, and a great deal of theoretical results have been obtained.
Assembly line beat
The so-called assembly line rhythm refers to the continuous production of two identical products on the assembly line.
R= planned effective working hours / planned output
Assembly line layout editing
The layout of the assembly line should be meticulous. Otherwise, the well designed products, expensive equipment and good sales will be destroyed in the poor assembly line layout. At the same time, assembly line layout should be combined with modern management, and how to manage it should be considered. Some advanced management methods are directly related to assembly line layout.
equipment
The selection of assembly line equipment is determined according to the technical requirements of the product and the assembly process. Proper selection of process equipment and tooling for assembly line can not only increase production efficiency, reduce manufacturing cost, but also rationalize assembly line layout process. The problems to be considered when selecting assembly line equipment include: product production program, product quality requirement, equipment advanced, equipment reliability, equipment price;
product
Product structure and assembly process design is the first consideration in assembly line layout. Analyzing and studying the product structure and putting forward suggestions for improving the product structure can greatly simplify the production process of the assembly line.
Mode of production
The mode of production is an aspect of the assembly line arrangement. It is necessary to define the following points: the production program; the working system, the working schedule and the working time of each class; the production line type, the automatic line or the assembly line production, the single machine production or the cluster production, the management mode, is required. Refers to ensuring the management method, system and regulations stipulated in production.
Assembly line logistics and transportation
Material flow is done through transportation. Material transportation is essential in factories. We should choose an economical and reasonable mode of transportation. It can be concluded that the movement of the material depends on its production factors. The assembly line arrangement must ensure that the transport distance of the material flow is shortest, and always goes to the end flow of the product assembly line and establishes the control system to ensure the flow of the material.
Warehousing and auxiliary facilities
The material flow always flows to the end of the assembly process, but whenever the material is interrupted, the production will stop. Therefore, a certain amount of reserve is needed to ensure the flow of material flow on the assembly line, which is economic and reasonable in maintaining the capacity of production and balancing the process. In addition, auxiliary equipment plays an important role in providing maintenance and service for production.